Generac 004702-0 User Manual

POWERED BY GUARDIAN 760cc OHVI V-TWINQUIETPACTINDUSTRIAL55GOwner’s ManualAir-cooled RecreationalVehicle GeneratorsQUIETPACT 55, 65 and 75• Models: 004

8 Generac®Power Systems, Inc.Section 2 – OperationQUIETPACT 55, 65, and 75 Recreational Vehicle Generators2.2 OPTIONAL REMOTESTART/STOP PANELA remote

Generac®Power Systems, Inc. 9Section 2 – OperationQUIETPACT 55, 65, and 75 Recreational Vehicle GeneratorsThe generator engine releases DEADLY carbonm

10 Generac®Power Systems, Inc.Section 2 – OperationQUIETPACT 55, 65, and 75 Recreational Vehicle Generators2.7.2 DO NOT OVERLOAD THE GENERATORYou can

Generac®Power Systems, Inc. 11Section 3 – MaintenanceQUIETPACT 55, 65, and 75 Recreational Vehicle Generators2.8.4 OVERVOLTAGE PROTECTIONA solid-state

12 Generac®Power Systems, Inc.Section 3 – MaintenanceQUIETPACT 55, 65, and 75 Recreational Vehicle Generators3.2 CHANGING THE ENGINE OILAND/OR OIL FIL

Section 3 – MaintenanceQUIETPACT 55, 65, and 75 Recreational Vehicle GeneratorsFigure 3.3 – Engine Air Cleaner3.4 CHECKING THE ENGINE SPARK PLUGClean

14 Generac®Power Systems, Inc.3.7 CLEANING THE GENERATORKeep the generator set as clean and dry as possible.Protect the unit against excessive dust, d

Generac®Power Systems, Inc. 153.9 MAJOR SERVICE MANUALTo obtain a service manual for your generator, con-tact your nearest Generac Authorized Service

16 Generac®Power Systems, Inc.Section 4 – NotesQUIETPACT 55, 65, and 75 Recreational Vehicle Generators

PART II –INSTALLATIONINSTRUCTIONSONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION!!DANGER

Generac®Power Systems, Inc.INTRODUCTIONREAD THIS MANUAL THOROUGHLYIf you do not understand any portion of this manual,contact Generac or your nearest

18 Generac®Power Systems, Inc.Safety RulesQUIETPACT 55, 65, and 75 Recreational Vehicle GeneratorsNOTICE TO INSTALLERThese Installation Instructions h

Generac®Power Systems, Inc. 19Safety RulesQUIETPACT 55, 65, and 75 Recreational Vehicle Generators• Never use the generator or any of its parts as ast

20 Generac®Power Systems, Inc.5.1 PURPOSE AND SCOPE OF THEINSTALLATION INSTRUCTIONSThese Installation Instructions have been preparedespecially for

Generac®Power Systems, Inc. 21Figure 5.2 - Major Features and Dimensions (Drawing No. 0E1058-A)Section 5 – General InformationQUIETPACT 55, 65, and 75

22 Generac®Power Systems, Inc.Figure 5.3 - Connection for 120/240 Volts• The AC connection system on all air-cooledPRIMEPACT series generators uses a

Generac®Power Systems, Inc. 236.1.3 SUSPENDED MOUNTINGIf you are going to suspend the generator below thehorizontal support tubing, the suspension met

24 Generac®Power Systems, Inc.Figure 6.5 – Typical Compartment Construction• If constructing a compartment, line the exterior(underside) of the compar

Generac®Power Systems, Inc. 25Section 6 – InstallationQUIETPACT 55, 65, and 75 Recreational Vehicle Generators6.2.4 ACOUSTICSFor additional noise abat

26 Generac®Power Systems, Inc.6.3.2 TESTING THE INSTALLATIONGenerac recommends testing the installation to besure adequate cooling airflow is availabl

Generac®Power Systems, Inc. 27Factory installed generator fuel system componentsinclude (a) fuel filter, (b) 12-volt DC electric pump, (c)engine carbu

Table of ContentsQUIETPACT 55, 65, and 75 Recreational Vehicle GeneratorsGenerac®Power Systems, Inc. 1Part I — Operating InstructionsIntroduction ...

28 Generac®Power Systems, Inc.Figure 6.15 – Typical Propane Gas Fuel System6.5.3 SOME IMPORTANT CONSIDERATIONSWhen installing an LP gas system, consid

Generac®Power Systems, Inc. 29The greater the airflow through the carburetor ven-turi, the lower the pressure at the venturi throat. Thelower the pre

30 Generac®Power Systems, Inc.6.6.1 MUFFLERS AND SPARK ARRESTORSThis muffler meets code and standard requirementsof the U.S. Forest Service. Use only

Generac®Power Systems, Inc. 316.7.2 WIRING• Wiring should be of stranded copper to reduce thechance that vibration may cause breakage.• Wire gauge siz

32 Generac®Power Systems, Inc.Section 6 – InstallationQUIETPACT 55, 65, and 75 Recreational Vehicle Generators6.7.7 GROUND FAULT CIRCUIT INTERRUPTERST

Generac®Power Systems, Inc. 33Section 6 – InstallationQUIETPACT 55, 65, and 75 Recreational Vehicle GeneratorsFigure 6.18 — Transfer Switch Isolation

34 Generac®Power Systems, Inc.6.9 OPTIONAL ACCESSORIESA plug-in receptacle (Figure 6.22) is provided on thegenerator set, above the muffler enclosure.

Generac®Power Systems, Inc. 357.4 TESTING UNDER LOADApply electrical loads equal to about 75 to 100 per-cent of the unit's rated wattage/amperage

36 Generac®Power Systems, Inc.Section 8 – TroubleshootingQUIETPACT 55, 65, and 75 Recreational Vehicle Generators8.1 TROUBLESHOOTING GUIDEPROBLEM CAUS

Generac®Power Systems, Inc. 37Section 9 – NotesQUIETPACT 55, 65, and 75 Recreational Vehicle Generators

2 Generac®Power Systems, Inc.Study these SAFETY RULES carefully beforeinstalling, operating or servicing this equipment.Become familiar with this manu

38 Generac®Power Systems, Inc.Section 10 — Electrical DataQUIETPACT 55, 65, and 75 Recreational Vehicle GeneratorsV-Twin – Drawing No. 0E1057-B120V 35

Generac®Power Systems, Inc. 39Section 10 — Electrical DataQUIETPACT 55, 65, and 75 Recreational Vehicle GeneratorsV-Twin – Drawing No. 0E1057-B18A8518

40 Generac®Power Systems, Inc.132463479385101112133211514321617201819234423222125262728453010313233343536637339404142434446524748495051265257565553545

Generac®Power Systems, Inc. 41Section 11 — Exploded Views and Parts ListsQUIETPACT 55, 65, and 75 Recreational Vehicle GeneratorsBase & Pulley – D

42 Generac®Power Systems, Inc.VIEW"A"VIEW"A"TARTERGROUNDTO ENGINEGROUND TOCONT. PANEL124245675810511406141516122213199517651822021

Generac®Power Systems, Inc. 43ITEM PART NO. QTY. DESCRIPTION1 0D8827 1 PANEL, ENCLOSURE ROOF2 0A7215 22 SCREW SW 1/4-20X5/8 N WA JS5003 029451 11.5 FT

44 Generac®Power Systems, Inc.123567789111211415171811820212223426272829303132333635373839394041642434445546448495056575253545558560626364656667697077

Generac®Power Systems, Inc. 45ITEM PART NO. QTY. DESCRIPTION1 045756 15 SCREW HHTT M6-1.0 X 10 YC2 0D1131 1 GUARD,FAN 12KW HSB3 0C3022G 1 HOUSING, BLO

46 Generac®Power Systems, Inc.1234567899101112213144151617181920212223245252627728,2303132333435363739404142434444554639403736354749508515275354555655

Generac®Power Systems, Inc. 47ITEM PART NO. QTY. DESCRIPTION1 0C2375 2 SCREW HHC M8-1.25 X 90 G8.82 022145 2 WASHER FLAT 5/16-M8 ZINC3 029459 2 TENSIO

Generac®Power Systems, Inc. 3• Before performing any maintenance on the genera-tor, disconnect its battery cables to prevent acci-dental start up. Dis

48 Generac®Power Systems, Inc.Section 11 — Exploded Views and Parts ListsQUIETPACT 55, 65, and 75 Recreational Vehicle Generators760 V-Twin Engine – D

Generac®Power Systems, Inc. 49ITEM PART NO. QTY. DESCRIPTION1 0C5730A 1 ASSEMBLY, CRANKCASE RV2 0C3008 1 SEAL, 38 I.D. CRANKCASE 3 090388 6 SCREW, HHT

50 Generac®Power Systems, Inc.564327811091112131415192122232425261617182027Section 11 — Exploded Views and Parts ListsQUIETPACT 55, 65, and 75 Recreat

Generac®Power Systems, Inc. 51ITEM PART NO. QTY. DESCRIPTION1 0D5694 1 CASTING, TWIN REGULATOR HOUSING2 075475 4 SCREW PPHM M4-0.7 X 103 022264 4 WASH

52 Generac®Power Systems, Inc.Section 12 – WarrantyQUIETPACT 55, 65, and 75 Recreational Vehicle GeneratorsCALIFORNIA AND FEDERAL EMISSION CONTROL WAR

Generac®Power Systems, Inc. 53Section 12 – WarrantyQUIETPACT 55, 65, and 75 Recreational Vehicle GeneratorsEMISSION CONTROL SYSTEM WARRANTYEmission Co

Part No. 0E1015 Revision B (08/30/02) Printed in U.S.A.Section 12 – WarrantyQUIETPACT 55, 65, and 75 Recreational Vehicle GeneratorsGENERAC POWER SYST

4 Generac®Power Systems, Inc.Section 1 – General InformationQUIETPACT 55, 65, and 75 Recreational Vehicle GeneratorsPlease record the following inform

Generac®Power Systems, Inc. 5Section 1 – General InformationQUIETPACT 55, 65, and 75 Recreational Vehicle Generators1.2 GENERATOR APPLICABILITYThese g

6 Generac®Power Systems, Inc.Section 1 – General InformationQUIETPACT 55, 65, and 75 Recreational Vehicle GeneratorsFigure 1.1 – Connection for 120 Vo

Generac®Power Systems, Inc. 7Section 2 – OperationQUIETPACT 55, 65, and 75 Recreational Vehicle Generators1.6.4 ENGINE SPECIFICATIONSType of EngineQUI