Generac 02010-0 User Manual

POWER SYSTEMS, INC.®Owner’s Manual andInstallation InstructionsAir-cooled RecreationalVehicle Generators• Model: 02010-0PRIMEPACT 50• Model: 04164-0PR

8 Generac®Power Systems, Inc.Section 2 – OperationPRIMEPACT 50 Recreational Vehicle Generator2.3 AUTOMATIC CHOKE (GASOLINE ONLY)The engine is equipped

Generac®Power Systems, Inc. 9Section 2 – OperationPRIMEPACT 50 Recreational Vehicle GeneratorTo start the generator from either the generator con-trol

10 Generac®Power Systems, Inc.Section 2 – OperationPRIMEPACT 50 Recreational Vehicle Generator2.8.1 DO NOT OVERLOAD THE GENERATORYou can read the rate

Generac®Power Systems, Inc. 11Section 2 – OperationPRIMEPACT 50 Recreational Vehicle Generator2.9.4 OVERVOLTAGE PROTECTIONA solid-state voltage regula

12 Generac®Power Systems, Inc.Section 3 – MaintenancePRIMEPACT 50 Recreational Vehicle GeneratorFigure 3.1 – Oil Maintenance Features3.1 CHECKING TH

Section 3 – MaintenancePRIMEPACT 50 Recreational Vehicle Generator3.3 MAINTAINING THE ENGINE AIR CLEANER3.3.1 CLEANING THE FOAM PRECLEANERClean and r

14 Generac®Power Systems, Inc.3.6 FUEL FILTER (GASOLINE ONLY)Remove and replace the fuel filter (Figure 3.5) once each year or every 100 hours of oper

Generac®Power Systems, Inc. 15Do not dispose of the battery in a fire. The battery is capable of exploding. Storage batter-ies give off explosive hydr

16 Generac®Power Systems, Inc.3.13 OUT OF SERVICE PROCEDURE3.13.1 REMOVAL FROM SERVICEIf you cannot exercise the generator every seven days,and it is

PART II –INSTALLATIONINSTRUCTIONSONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION!!DANGER

Generac®Power Systems, Inc.INTRODUCTIONThank you for purchasing this model of thePRIMEPACT product line by Generac Power SystemsInc. This model is des

18 Generac®Power Systems, Inc.NOTICE TO INSTALLERThese Installation Instructions have been publishedby Generac to aid in the installation of the produ

Generac®Power Systems, Inc. 19ELECTRICAL HAZARDS• The generator covered by this manual producesdangerous electrical voltages and can cause fatalelectr

20 Generac®Power Systems, Inc.1.1 PURPOSE AND SCOPE OF THE MANUALThese Installation Instructions have been preparedespecially for the purpose of fami

Generac®Power Systems, Inc. 21Figure 1.2 – Major Features and DimensionsSection 1 – General InformationPRIMEPACT 50 Recreational Vehicle Generator

22 Generac®Power Systems, Inc.2.1 LOCATION AND SUPPORT2.1.1 GENERATOR LOCATIONThe most desirable location for the generator set isbetween the vehicle&

Generac®Power Systems, Inc. 232.1.4 GENERATOR RESTRAINTUse four 3/8"-16 hardened steel bolts (Grade 5) to fas-ten the generator to the supporting

24 Generac®Power Systems, Inc.• If flexible metal conduit is used, it must be sealedinternally at the end where it terminates inside thecompartment’s

Generac®Power Systems, Inc. 25Figure 2.7 – Typical Noise Abatement2.2.5 COMPARTMENT FLOOR CUTOUTSYou must provide openings in the generator compart-me

26 Generac®Power Systems, Inc.2.3 COOLING AND VENTILATING AIRIt is absolutely essential that an adequate flow of airfor cooling, ventilating and engi

Generac®Power Systems, Inc. 27Figure 2.12 – Air Inlet Using DuctworkFigure 2.13 – Air Inlet in Vehicle Skirt2.3.3 COMPENSATING FOR RESTRICTIONSSuch ma

Table of ContentsPRIMEPACT 50 Recreational Vehicle GeneratorGenerac®Power Systems, Inc. 1Part I – Owner’s ManualIntroduction ...

28 Generac®Power Systems, Inc.2.4.1 FUEL TANKEither the generator must share the vehicle engine'sfuel tank, or you must install a separate fuel t

Generac®Power Systems, Inc. 29Figure 2.15 – Typical Propane Gas Fuel System2.5.2 SOME IMPORTANT CONSIDERATIONSWhen installing an LP gas system, consid

30 Generac®Power Systems, Inc.The greater the airflow through the carburetor ven-turi, the lower the pressure at the venturi throat. Thelower the pre

Generac®Power Systems, Inc. 312.6.1 MUFFLERS AND SPARK ARRESTORSThis muffler meets code and standard requirementsof the U.S. Forest Service. Use only

32 Generac®Power Systems, Inc.2.7.2 WIRING• Wiring should be of stranded copper to reduce thechance that vibration may cause breakage.• Wire gauge siz

Generac®Power Systems, Inc. 332.7.6 POWER SUPPLY CORDThe power supply cord must comply with all applic-able codes, standards and regulations. It must

34 Generac®Power Systems, Inc.2.8 BATTERY INSTALLATION2.8.1 RECOMMENDED BATTERYInstall a battery that meets the following requirements:• The battery m

Generac®Power Systems, Inc. 352.9.1 REMOTE PANEL MODELS2.9.1.1 Model 9042This remote panel mounts a rocker type start/stopswitch and a “Generator Run”

36 Generac®Power Systems, Inc.3.1 POST INSTALLATION TESTSThe air-cooled generator set was factory tested andadjusted. You should not be required to ad

Generac®Power Systems, Inc. 37Section 3 – Post-installation Start-up AdjustmentsPRIMEPACT 50 Recreational Vehicle Generator3.5 INSTALLATION CHECKLISTL

2 Generac®Power Systems, Inc.Study these SAFETY RULES carefully beforeinstalling, operating or servicing this equipment.Become familiar with this manu

38 Generac®Power Systems, Inc.Appendix 1 – NotesPRIMEPACT 50 Recreational Vehicle Generator

Generac®Power Systems, Inc. 39Appendix 2 – TroubleshootingPRIMEPACT 50 Recreational Vehicle GeneratorTROUBLESHOOTING GUIDEPROBLEM CAUSE CORRECTIONThe

40 Generac®Power Systems, Inc.Appendix 3 — Electrical DataPRIMEPACT 50 Recreational Vehicle GeneratorElectrical Schematic and Wiring Diagram – Drawing

Generac®Power Systems, Inc. 41Appendix 3 — Electrical DataPRIMEPACT 50 Recreational Vehicle GeneratorElectrical Schematic and Wiring Diagram – Drawing

42 Generac®Power Systems, Inc.Appendix 4 — Exploded Views and Parts ListsPRIMEPACT 50 Recreational Vehicle GeneratorBase and Pulleys (Model 02010-0) –

Generac®Power Systems, Inc. 43ITEM PART NO. QTY. DESCRIPTION1 C2368 1 BASE, MOUNTING2 53407 1 GROUND CABLE3 46911 4 MOUNT, (RUBBER)4 25017 6 CAPSCREW,

44 Generac®Power Systems, Inc.Appendix 4 — Exploded Views and Parts ListsPRIMEPACT 50 Recreational Vehicle GeneratorBase and Pulleys (Model 04164-0) –

Generac®Power Systems, Inc. 45ITEM PART NO. QTY. DESCRIPTION1 C2368 1 BASE, MOUNTING2 53407 1 GROUND CABLE3 46911 4 MOUNT, (RUBBER)4 25017 6 CAPSCREW,

46 Generac®Power Systems, Inc.Appendix 4 — Exploded Views and Parts ListsPRIMEPACT 50 Recreational Vehicle GeneratorAlternator and Panel (Model 02010-

Generac®Power Systems, Inc. 47Appendix 4 — Exploded Views and Parts ListsPRIMEPACT 50 Recreational Vehicle GeneratorAlternator and Panel (Model 02010-

Generac®Power Systems, Inc. 3ELECTRICAL HAZARDS• The generator covered by this manual producesdangerous electrical voltages and can cause fatalelectri

48 Generac®Power Systems, Inc.Appendix 4 — Exploded Views and Parts ListsPRIMEPACT 50 Recreational Vehicle GeneratorEngine Sheet Metal (Model 02010-0

Generac®Power Systems, Inc. 49Appendix 4 — Exploded Views and Parts ListsPRIMEPACT 50 Recreational Vehicle GeneratorEngine Sheet Metal (Model 02010-0

50 Generac®Power Systems, Inc.Appendix 4 — Exploded Views and Parts ListsPRIMEPACT 50 Recreational Vehicle GeneratorGN-410 Engine (Model 02010-0 and 0

Generac®Power Systems, Inc. 51Appendix 4 — Exploded Views and Parts ListsPRIMEPACT 50 Recreational Vehicle GeneratorGN-410 Engine (Model 02010-0 and 0

52 Generac®Power Systems, Inc.Appendix 4 — Exploded Views and Parts ListsPRIMEPACT 50 Recreational Vehicle GeneratorEngine Accessories (Model 02010-0)

Generac®Power Systems, Inc. 53Appendix 4 — Exploded Views and Parts ListsPRIMEPACT 50 Recreational Vehicle GeneratorEngine Accessories (Model 02010-0)

54 Generac®Power Systems, Inc.Appendix 4 — Exploded Views and Parts ListsPRIMEPACT 50 Recreational Vehicle GeneratorEngine Accessories (Model 04164-0)

Generac®Power Systems, Inc. 55ITEM PART NO. QTY. DESCRIPTION1 A6532 1 MANIFOLD, INTAKE2 91039 1 GASKET, MANIFOLD/HEAD3 51753 1 HHCS-M6-1.0 X 40 LG.4 7

56 Generac®Power Systems, Inc.CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONSThe California Air Resourc

Generac®Power Systems, Inc. 57EMISSION CONTROL SYSTEM WARRANTYEmission Control System Warranty (ECS Warranty) for 1997 and later model year engines:(a

4 Generac®Power Systems, Inc.1. Generator Air Intake2. Engine Start/Stop Switch3. Fuse4. Optional Remote PanelReceptacle (behind control panel)5. Gene

Part No. C5080GENERAC®POWER SYSTEMS, INC.P.O. BOX 8 • WAUKESHA, WI 53187Revision A (02/08/00) Printed in U.S.A.Appendix 5 – WarrantyPRIMEPACT 50 Recre

Generac®Power Systems, Inc. 5Section 1 – General InformationPRIMEPACT 50 Recreational Vehicle Generator1.2 GENERATOR APPLICABILITYThese generators hav

6 Generac®Power Systems, Inc.Section 1 – General InformationPRIMEPACT 50 Recreational Vehicle GeneratorNOTE:Using unleaded gasoline contributes to lon

Generac®Power Systems, Inc. 7Section 2 – OperationPRIMEPACT 50 Recreational Vehicle Generator2.1 GENERATOR CONTROL PANELThe following features are mo